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Applied AI · Visual inspection

AI visual inspection
Every part gets looked at

Industrial cameras and our own models replace manual inspection: surface defects, dimensional measurement, character reading and assembly checks at one station. The model runs on an edge box on site, and the verdict drives the machine and the reject gate, so a bad part never reaches the next step.

05 — AI VISION

AI visual inspection
Every part gets looked at

Industrial cameras and our own models replace manual inspection: surface defects, dimensions, character reading and assembly checks at one station, with the model running on an edge box on site and the verdict driving the machine and reject gate.

  • Surface defect detectionScratches, cracks, dents, dirt, burrs and colour deviation, classified by defect type
  • Dimensions and positionCritical dimensions, hole positions and assembly gaps, with accuracy set by lens and calibration
  • Characters and codesOCR / OCV verifies inkjet, screen print and laser marking; a wrong or missing code is NG
  • Assembly verificationMissing, wrong or reversed parts and mismatched models, checked against the BOM
  • Inline reject and traceabilityPLC-driven reject with light and sound, and every image bound to its batch and work order
  • Model trainingSmall-sample labelling, incremental training and versioning, so your team can iterate on its own
99.5%+Detection rate
≤0.5%Over-reject rate
186msCycle time per part
Screen preview

Images, verdicts and statistics on one screen

Defects are boxed on the original image with a confidence score, dimensional and character results sit on the right, and the shift detection rate adds up live.

VISION / inline station 03RUNNING
CAM-03 · front bracket · surfaceCycle 186 ms
NG · scratch 4 cameras · 60 fps
Defect typesScratches NG
Dimensional checksHole 24.02 mm OK
OCR charactersJC-2411-A05 OK
Shift count 8,640 pcs
Detection rate 99.6%
Over-reject rate 0.4%
Industrial camera and ring light above a conveyor, parts passing the inspection point
Cameras on the line, inspecting as it runsThe verdict drives the reject and the block directly, with nobody standing next to it.

Illustrative render · AI-generated

Where it fits

Three common starting points

The same product lands differently in every plant. These are the three starting points we meet most often.

CASE 01Fine surface scratches

Fine scratches on anodised surfaces get missed after half an hour of eye strain under bright light. Multi-angle lighting with a segmentation model brings the miss rate down to 0.3%.

↓92%Missed defect rate
CASE 02Edge burrs and dents

Machining burrs and dents, with complaints clustered at the edges. Contour matching plus segmentation gives 100% inspection before shipping, with every image kept.

100%Full coverage before shipping
CASE 03Characters and registration

Missing print and registration drift are found by sampling, and only after a batch is scrapped. OCR with template matching keeps up with the line.

0.4%Over-reject rate